Introduction

India’s growing demand for clean and renewable energy has placed biomass pellets at the forefront of sustainable solutions. For industries that rely on coal, furnace oil, or diesel, biomass pellets offer a carbon-neutral and cost-effective alternative. FABON Engineering Pvt. Ltd., Nashik, specializes in biomass pellet machines and turnkey pellet plants. Before setting up a 2 Tons Per Hour (TPH) biomass pellet plant, several key requirements must be considered for smooth operations, efficiency, and long-term profitability.

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1. Raw Material Requirement

The success of any pellet plant depends on a continuous supply of raw material.

Types of Raw Materials:

• Agricultural Waste: Rice husk, wheat husk, groundnut shells, cotton stalks, soybean husk, corn cobs, sugarcane bagasse.
• Forestry Waste: Sawdust, wood chips, wood shavings, bamboo, eucalyptus, pine residues.
• Energy Crops: Napier grass, miscanthus, switchgrass.
• Other Wastes: Coconut shells, coffee husk, palm kernel shells.

Quantity Needed:

• For 2 TPH output, approx. 2.5–3.0 TPH raw material is required due to drying and conversion losses.
• Monthly requirement: 1,500–2,000 tons.

Transport Cost:

• Local sourcing within 50–100 km radius keeps logistics viable.
• Cost: ₹600–₹1,200 per ton (based on distance and truck size).

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2. Land & Infrastructure Requirement

A well-planned layout is essential for raw material flow, storage, and safe operation.

• Total Land Area: Minimum 1.5–2 acres.
• Shed Size:
  • Raw material storage: 10,000–12,000 sq. ft.
  • Processing shed: 15,000 sq. ft.
  • Finished pellets storage: 5,000 sq. ft.
  • Office/utility block: 2,000 sq. ft.
• Height of Shed: 20–25 ft (to accommodate dryers & conveyors).

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3. Power & Electricity Requirement

A 2 TPH biomass pellet plant is energy intensive.

• Pelletizing Line Consumption: 250–300 kW.
• Connected Load: 350 kW (including motors, blowers, conveyors, dust collectors, lighting).
• Power Supply: 440V, 3-phase industrial connection.
• Backup: 250 kVA DG set recommended.

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4. Labour Requirement

Efficient manpower ensures continuous production.

• Skilled Operators: 6–8 (pellet mill, dryer, control panel, QC).
• Semi-skilled Workers: 12–15 (feeding, handling, packing).
• Supervisory & Admin Staff: 3–4.
• Total Workforce: 20–25 persons.

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5. Vehicle & Transport Facility

To maintain raw material and finished goods movement:

• Trucks (10–15T capacity): For bulk material transport.
• Tractors / Mini-trucks: For local collection.
• Forklifts / Loaders: For internal handling & silo feeding.

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6. Water Requirement

• Pellet Cooling & Dust Control: 5,000–8,000 liters/day.
• Domestic Use: 1,000 liters/day.
• Source: Borewell / tanker water.

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7. Other Utilities & Facilities

• Material Handling: Belt conveyors, screw conveyors, elevators.
• Dust Collection: Cyclones, bag filters, pollution control systems.
• Fire Safety: Fire hydrants, extinguishers, sprinkler system.
• Weighbridge: 30–50 ton capacity for raw material & pellet dispatch.
• Storage: Silos for both raw and finished goods.

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8. Investment Heads

• Machinery & Equipment: Pellet mill, dryer, hammer mill, shredder, cooler, packing machine.
• Civil Construction: Shed, flooring, silo storage, office.
• Electrical & Automation: Panels, VFDs, wiring, backup DG set.
• Logistics Setup: Trucks, tractors, forklifts.

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Conclusion

Installing a 2 TPH biomass pellet plant requires careful planning of raw material sourcing, land, power, labour, logistics, and water supply. On average, such a plant needs:

• 1.5–2 acres land
• 350 kW connected load
• 20–25 manpower
• 1,500–2,000 tons of raw material/month
• 5,000–8,000 liters water/day

With the right planning, a 2 TPH plant can produce 48 tons of biomass pellets daily, supplying clean fuel to industrial boilers, commercial users, and power plants.

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FABON Advantage

At FABON Engineering Pvt. Ltd., Nashik, we provide turnkey pellet plant solutions with:

• 1-year warranty
• After-sales service & AMC support
• CE certified designs
• Energy-efficient pellet machines

📩 Email: [email protected]
📞 Call Us: +91 9370999191 / 9226339191

🌐 Visit: www.fabon.in