Biomass Aluminium Melting Furnace pellet Burner with Smoke Collector

Biomass Aluminium Melting Furnace pellet Burner with Smoke Collector

BURNER WITH Smoke Collector

Looking for a comprehensive solution for burner efficiency and pollution control? Our Smoke Collector, Excess Heat Transporter, and Ash Collector is an advanced system designed to improve the performance of biomass pellet burners and other industrial heating systems. This innovative setup ensures clean air, efficient heat management, and effective ash collection for sustainable and eco-friendly operations.

The Aluminium Melting Furnace is a state-of-the-art industrial heating solution designed for precision and efficiency in the melting process. Powered by the innovative Aluminium Die-Casting Horizontal Biomass Pellet Burner, this furnace delivers an eco-friendly and sustainable alternative to conventional heating systems. Utilizing biomass pellets as fuel ensures clean energy usage while meeting the high-performance demands of industrial applications like die-casting, manufacturing, and metal processing.

One of the key advantages of this aluminium melting furnace is its ability to provide consistent and uniform heat. This precision is essential for maintaining the quality of melted aluminium and ensuring optimal results in production processes. With its advanced combustion system, the biomass pellet burner minimizes energy loss and maximizes fuel efficiency, making it a cost-effective choice for industries.

In addition to its performance, the aluminium melting furnace is also designed with environmental sustainability in mind. By using renewable biomass pellets, it significantly reduces greenhouse gas emissions compared to traditional fossil fuels. This not only helps industries achieve their environmental goals but also aligns with global initiatives for sustainable development.

Key Benefits of the Aluminium Melting Furnace:

  1. 1. Eco-Friendly Heating: Biomass pellet fuel reduces carbon emissions.
  2. 2. Cost Efficiency: Optimized fuel usage lowers operational costs.
  3. 3. High Performance: Consistent heat ensures superior melting quality.
  4. 4. Versatility: Suitable for die-casting, manufacturing, and metal processing industries.
  5. 5. Sustainability: Promotes the use of renewable energy sources.

Investing in an aluminium melting furnace with a biomass pellet burner offers industries a reliable and sustainable heating solution. It combines advanced technology, energy efficiency, and environmental responsibility, making it an ideal choice for modern industrial applications. Embrace the future of industrial heating with the aluminium melting furnace for cleaner and greener operations.

 
ModelCapacityPower
BRSC30″1 Lakh Kcal0.5 HP
BRSC50″1 Lakh Kcal0.5 HP
BRSC502 Lakh Kcal2.0 HP

Clean Energy Innovation: Biomass Pellet Burner with Smoke Collector by Fabon Engineering, Nashik

As industries face increasing pressure to reduce emissions and adopt greener practices, Fabon Engineering, a trusted name in industrial heating solutions based in Nashik, Maharashtra, has developed a robust and eco-conscious solution — the Biomass Pellet Burner with Smoke Collector. This system delivers high-performance industrial heating while minimizing environmental impact, offering a powerful alternative to fossil-fuel-based systems.


🔥 High-Efficiency Heating, Low Environmental Impact

Fabon’s biomass pellet burner is engineered for maximum combustion efficiency, using biomass pellets — a renewable, carbon-neutral fuel made from agricultural waste like sawdust, rice husk, and wood chips. These pellets offer a clean-burning solution that significantly lowers operating costs compared to diesel, LPG, or furnace oil.

The integrated Smoke Collector sets this system apart, capturing ash, soot, and fine particulate matter before they are released into the atmosphere, ensuring compliance with stringent environmental standards.


Key Features and Benefits

  • High Combustion Efficiency (Up to 90%)
    Maximizes heat output while reducing fuel consumption.

  • Eco-Friendly Fuel Source
    Operates on biomass pellets, significantly reducing carbon emissions.

  • Built-In Smoke Collector
    Multi-stage filtration system that removes dust, ash, and smoke for cleaner emissions.

  • Automatic Pellet Feeding System
    Ensures continuous, hassle-free operation with minimal labor.

  • Digital Control Panel
    Simple user interface for temperature control, burner operation, and diagnostics.

  • Compact & Modular Design
    Space-saving structure that can be easily integrated into existing setups.


🏭 Suitable for a Wide Range of Industrial Applications

The Biomass Pellet Burner with Smoke Collector is ideal for:

  • Steam boilers and hot air generators

  • Industrial ovens and dryers

  • Food processing and dairy plants

  • Textile and pharmaceutical units

  • Chemical and metal fabrication industries


🌱 Sustainability Without Compromise

With this product, Fabon Engineering delivers not just a heating system, but a commitment to sustainability. The smoke collector ensures cleaner air, while the use of renewable biomass fuel helps industries reduce their carbon footprint and qualify for green certifications and environmental compliance.


🛠 Why Choose Fabon Engineering?

With decades of experience in industrial heating and biomass combustion technologies, Fabon Engineering offers:

  • Custom-built solutions tailored to industry needs

  • Reliable after-sales service and maintenance support

  • Robust manufacturing standards and on-site training

  • Proven performance across multiple industries in India and abroad

FAQs – Biomass Pellet Burner with Smoke Collector


1. What is a Biomass Pellet Burner with Smoke Collector?

It is an eco-friendly industrial heating system designed to burn biomass pellets as fuel, combined with a smoke collector that filters emissions. This solution provides clean, efficient heat for industrial applications while significantly reducing air pollution.


2. What type of fuel does this system use?

The burner uses biomass pellets—compressed natural materials such as sawdust, rice husk, wood chips, and agricultural waste. These are renewable, cost-effective, and carbon-neutral fuels.


3. What is the purpose of the smoke collector?

The smoke collector captures ash, soot, and particulate matter from the burner’s exhaust. This ensures that the system operates within pollution control norms set by CPCB (Central Pollution Control Board) and state-level boards.


4. What are the main benefits of this system?

  • Reduced fuel costs (up to 60% vs. diesel or LPG)

  • Cleaner emissions and improved workplace air quality

  • Compliance with environmental regulations

  • High combustion efficiency (up to 90%)

  • Easy automation and low maintenance


5. What industries can use this system?

It is ideal for a wide range of industries, including:

  • Food processing and dairy

  • Pharmaceuticals and chemicals

  • Boilers and hot air generators

  • Textile dryers

  • Metal and fabrication units


6. Can this burner replace diesel or gas burners?

Yes. It is a direct and more sustainable alternative to diesel, furnace oil, or LPG burners, with the added benefit of smoke control.


7. How does the automatic feeding system work?

The burner is equipped with an automated pellet feeder that continuously supplies pellets to the combustion chamber, ensuring steady heat output and minimal manual labor.


8. Is it easy to operate?

Yes. The system includes a digital control panel that allows operators to manage temperature, burner status, and system alerts easily.


9. What is the maintenance requirement?

Basic maintenance includes:

  • Periodic cleaning of the ash collection chamber

  • Checking the smoke filter system

  • Inspecting pellet feeder and combustion chamber
    Fabon provides full operation and maintenance training.


10. Is the system available in different capacities?

Yes. Fabon Engineering offers customized models based on your specific heat load, fuel availability, and industrial process requirements.


11. Can the smoke collector be retrofitted to an existing burner?

In most cases, yes. Fabon offers standalone smoke collectors that can be retrofitted with compatible systems.


12. Does Fabon Engineering provide installation and after-sales support?

Absolutely. Fabon provides:

  • On-site installation and commissioning

  • Operator training

  • After-sales service and maintenance support