Ring Die Pellet Plant
Fabon Engineering’s Ring Die Pellet Plant: Revolutionizing Biomass and Feed Pellet Production
Fabon Engineering Pvt. Ltd., based in Nashik, Maharashtra, is at the forefront of innovation in the pellet manufacturing industry. Specializing in both biomass and animal feed pellet plants, Fabon offers a comprehensive range of Ring Die Pellet Mills designed to meet diverse production needs.
🔧 What Is a Ring Die Pellet Plant?
A Ring Die Pellet Plant utilizes a vertical ring die system to compress raw materials—such as agricultural waste, sawdust, straw, or animal feed—into uniform, high-density pelletsThis design enhances throughput, reduces energy consumption, and delivers superior pellet quality compared to flat die systems
🏭 Fabon’s Pellet Plant Models
Fabon’s Ring Die Pellet Mills cater to various scales and applications, from small-scale operations to large industrial setup: | Model | Capacity | Motor Power | Dimensions (L×W×H) | Applications | |———|————–|————-|——————–|———————————–| | RD700 | 700 kg/hr | 150 HP | 15×45×20 ft | Small-scale biomass production | | RD1000 | 1 TPH | 204 HP | 15×55×20 ft | Mid-scale biomass production | | RD2000 | 2 TPH | 348 HP | 20×70×25 ft | Large-scale biomass production | | RD3000 | 3 TPH | 506 HP | 20×90×25 ft | Industrial biomass production | | RD4000 | 4 TPH | 670 HP | 20×90×30 ft | High-capacity biomass production | | RD5000 | 5 TPH | 847 HP | 25×100×30 ft | Large-scale industrial setups | | RD6000 | 6 TPH | 940 HP | 30×100×30 ft | Mega-scale industrial operations| These models are equipped with advanced features such as smart operating systems, HMI panels, and real-time mobile monitoring, ensuring precision, efficiency, and seamless operatin citeturn0search2.
🌱 Applications of Fabon’s Pellet Plants
*Biomass Energy: Transforming agricultural residues and forestry waste into high-quality pellets for renewable energy generatin.
*Animal Feed: Producing nutritionally balanced pellets for livestock, poultry, and aquaculture, enhancing feed conversion efficieny.
*Industrial Use: Supplying pellets for various industrial applications, contributing to sustainable practices and waste reductin.
✅ Why Choose Fabon Engineering?
*Advanced Automation: Fully automated systems reduce manual intervention, enhancing efficiency and consisteny.
*Energy Efficiency: Designed to minimize power consumption, reducing operational coss.
*Durability: Built with high-quality materials to ensure long-term reliability and minimal maintenane.
*Versatility: Capable of processing a wide range of raw materials into high-quality pelles.
*Comprehensive Support: Offers after-sales service and technical support to ensure optimal performace citeturn0search2.
FAQ: Ring Die Pellet Plant by Fabon Engineering, Nashik
1. What is a Ring Die Pellet Plant?
A Ring Die Pellet Plant is an industrial machine designed to compress powdered biomass or feed material into dense, cylindrical pellets using a rotating ring die and rollers. It’s ideal for producing biomass fuel pellets and animal feed at high volumes.
2. What raw materials can be used in the plant?
Fabon’s pellet plants can handle a wide range of raw materials, including:
Sawdust
Rice husk
Groundnut shells
Sugarcane bagasse
Corn stalk
Wheat straw
Animal feed powder and mash
Other agro-waste biomass
3. What are the available production capacities?
Fabon offers models with different throughput capacities:
700 kg/hr (RD700)
1 TPH (RD1000)
2 TPH to 6 TPH (RD2000 to RD6000) These plants cater to small-scale, medium, and large industrial applications.
4. Is the plant fully automated?
Yes, Fabon’s Ring Die Pellet Plants are equipped with:
Fully automatic operation
Human Machine Interface (HMI) touch panels
Real-time data monitoring and mobile alerts
Smart control systems for minimal human intervention
5. What kind of maintenance is required?
Routine maintenance includes:
Die and roller inspection/replacement
Lubrication of moving parts
Motor and gearbox checks Fabon provides maintenance support and technical guidance as part of their after-sales service.
6. How energy-efficient is the system?
Fabon’s designs focus on minimizing energy consumption per ton of output. The ring die mechanism, coupled with efficient motors and optimized workflow, ensures cost-effective production.
7. Can it be used for both biomass and feed pellets?
Yes, depending on the configuration and die design, the same pellet plant can produce:
Biomass pellets for fuel/energy
Animal feed pellets for livestock, poultry, and fish
8. Do you offer customization?
Absolutely. Fabon Engineering customizes each plant based on:
Input material type
Required output capacity
Space availability
Specific industrial or agricultural requirements
9. What support is available after installation?
Fabon provides:
Installation and commissioning
Training for plant operators
Annual maintenance contracts (AMC)
24/7 technical support and spare parts availability