FABON Rotary Dryer: High-Efficiency Industrial Drying Solutions
Introduction
In the rapidly evolving industrial landscape, drying systems play a crucial role in improving material usability, enhancing process efficiency, and reducing operational costs. The FABON Rotary Dryer is a high-performance, energy-efficient drying solution designed for a wide range of industrial applications including biomass, agriculture, pharmaceuticals, minerals, and food processing. With robust construction, intelligent engineering, and a commitment to innovation, FABON has become a leading name in the field of drying technology.
Table of Contents
What is a Rotary Dryer?
FABON Engineering: Precision in Drying Technology
FABON Rotary Dryer Overview
Key Features of FABON Rotary Dryer
Technical Specifications
How the Rotary Dryer Works
Material Compatibility
Applications Across Industries
Advantages of FABON Rotary Dryer
Customization Options
Installation and Commissioning
Maintenance and Service
Energy Efficiency and Cost Savings
Safety and Compliance
Customer Success Stories
Comparison with Other Drying Technologies
Environmental Impact
Why Choose FABON?
Frequently Asked Questions
Contact FABON Engineering
What is a Rotary Dryer?
A rotary dryer is a type of industrial drying equipment used to reduce the moisture content of materials. It consists of a rotating cylindrical drum that uses thermal energy (from hot air or gas) to dry bulk solids. Rotary dryers are known for their durability, adaptability, and ability to handle large volumes of material continuously.
FABON Engineering: Precision in Drying Technology
FABON Engineering is an industry leader in designing and manufacturing energy-efficient and high-capacity industrial machines. Our rotary dryers are crafted with precision, backed by years of engineering experience, and built to handle the rigorous demands of continuous industrial operation.
FABON Rotary Dryer Overview
The FABON Rotary Dryer is a direct-heating, large-scale drying solution optimized for high-volume drying operations. Built using the highest quality materials and latest technology, it ensures consistent drying performance with minimal energy consumption and operational downtime.
Key Features of FABON Rotary Dryer
High Drying Efficiency
Heavy-Duty Construction
Corrosion-Resistant Inner Linings
Low Maintenance Requirements
Advanced Temperature Control Systems
Customizable Drum Sizes and Lengths
Automated Material Feeding & Discharge System
Cyclone Separator and Dust Collector Integration
Low Energy Consumption per Kilogram of Output
Modular Design for Easy Scalability
Technical Specifications
Model Capacity (TPH) Drum Diameter (mm) Length (m) Motor Power (kW) Heat Source
RD-1000 0.5 – 1.5 1000 6 – 8 7.5 – 15 Biomass / Gas / Diesel
RD-1500 1.5 – 3.0 1500 8 – 10 15 – 22 Biomass / Gas / Diesel
RD-2000 3.0 – 5.0 2000 10 – 12 22 – 30 Biomass / Gas / Diesel
RD-2500 5.0 – 8.0 2500 12 – 15 30 – 45 Biomass / Gas / Diesel
Custom sizes available upon request
How the Rotary Dryer Works
Feeding Material: Moisture-laden raw material is fed into the rotating drum via conveyor or hopper.
Hot Air Supply: The heat source supplies hot air into the drum either directly or indirectly.
Material Rotation: As the drum rotates, the lifting flights continuously raise and drop the material through the hot air stream.
Moisture Evaporation: The hot air evaporates moisture from the material as it travels through the length of the drum.
Discharge: The dried material is discharged at the outlet end of the drum and collected or conveyed for further processing.
Material Compatibility
The FABON Rotary Dryer is compatible with a wide range of materials, including:
Biomass: Sawdust, wood chips, bagasse, rice husk
Agricultural Waste: Groundnut shell, corn stalk, wheat straw
Minerals: Sand, clay, limestone
Fertilizer: NPK compounds, urea
Food Products: Spices, grains, cereals
Waste Sludge: Industrial and municipal sludge
Chemicals and Pharmaceuticals
Applications Across Industries
Biomass Pellet Manufacturing
Agro-Waste Management
Wood Processing and Forestry
Animal Feed Production
Fertilizer Production Plants
Chemical Industry
Mineral Processing Plants
Food and Beverage Industry
Waste-to-Energy Systems
Advantages of FABON Rotary Dryer
Continuous Operation for high productivity
Lower Operational Costs due to optimized fuel consumption
Uniform Drying through efficient heat distribution
Robust Steel Fabrication ensures long-term durability
Custom Design tailored for specific moisture content and materials
Low Noise and Vibration
Dust Extraction System Integration
Customization Options
Material of construction: MS, SS304, SS316
Drum size and length customization
Type of heat source: biomass, natural gas, diesel, steam
Moisture sensor integration
PLC-based control panels
Dust collection units and scrubbers
Rotary drum insulation for energy conservation.
