Biomass Sawdust Making Machine

Biomass Sawdust Dryer Making Machine

🌱 Biomass Sawdust Making Machine

A Biomass Sawdust Making Machine is a high-performance industrial tool used to convert raw biomass materials into fine sawdust or powder. This sawdust is widely used in pellet production, briquetting, biochar manufacturing, and energy generation. It plays a vital role in sustainable biomass utilization and is a key component in biomass processing lines.

⚙️ Working Process

The machine follows a four-step process:

  1. Feeding
    Raw materials like wood logs, crop residues, or agro-waste are fed into the machine via a hopper or conveyor system.

  2. Crushing / Grinding
    Inside the chamber, high-speed rotating blades, cutters, or hammers break down the biomass into small particles.

  3. Screening
    The ground material passes through a screen mesh that ensures only uniform-sized particles are discharged. Mesh sizes can vary based on application (typically 3–8 mm).

  4. Discharge
    Finished sawdust is expelled through an outlet using a blower or gravity chute, ready for the next stage of processing.

🌾 Input Materials

The machine can process a wide range of agro and forestry waste, including:

  • Wood logs, slabs, and offcuts

  • Tree branches and twigs

  • Coconut shells

  • Bamboo

  • Sugarcane bagasse

  • Corn stalks & maize cobs

  • Paddy straw & wheat husks

  • Cotton stalks

  • Palm fiber

  • Coffee husk & groundnut shell

📦 Output

  • Form: Fine sawdust or powder

  • Particle Size: 3–8 mm (adjustable via screen)

  • Output Capacity: 500 kg/h to 5 tons/h (depending on machine size and motor power)

  • Moisture Tolerance: Ideally 10–25% (for best performance)

Output can be directly used or further processed into:

  • Biomass pellets

  • Briquettes

  • Biochar

  • Organic compost

  • MDF/particle boards

  • Boiler fuel

✅ Benefits

FeatureBenefit
♻️ Waste UtilizationConverts low-value agro waste into high-value biomass fuel
🔥 Energy EfficientReduces fuel costs with optimized power consumption
🔧 CustomizableOutput size and motor capacity tailored to user requirements
⏱️ High ProductivityProcesses large volumes in continuous industrial operation
💰 Cost-EffectiveReduces dependency on fossil fuels and lowers operational costs
🌍 Eco-FriendlySupports carbon-neutral energy and helps reduce landfill dumping
🏭 Compatible with Pellet LinesIdeal pre-processing step for pellet or briquette manufacturing lines

🏭 Applications

  1. Biomass Pellet Production Plants
    → Prepares feedstock for pelletizing

  2. Briquette Manufacturing Units
    → Ensures uniform size for high-density briquettes

  3. Biochar Production
    → Prepares fine biomass feed for pyrolysis

  4. Fertilizer & Compost Plants
    → Size reduction of organic material for composting

  5. Animal Bedding Material
    → Clean, soft sawdust for livestock housing

  6. Plywood, MDF, Particle Board Industries
    → Supplies fine wood particles for board pressing

  7. Industrial Boilers & Biomass Gasifiers
    → Fuel preparation for renewable energy production

 

❓ FAQ: Biomass Sawdust Dryer Machine by Fabon Engineering, Nashik

1. **What is a biomass sawdust dryer machine?

It’s an industrial machine designed to reduce the moisture content of raw biomass materials like sawdust, wood chips, rice husk, and bagasse. This drying process is crucial for efficient pelletizing, briquetting, or direct combustion.

2. Why is drying important before pelletizing or combustion?

Moisture affects fuel efficiency, pellet durability, and machine performance. Ideally, biomass should have ≤ 12% moisture before pelletizing. Fabon’s dryer ensures uniform drying to meet these standards.

3. What types of dryers does Fabon offer?

Fabon Engineering manufactures:

  • Rotary Drum Dryers (for large, continuous operations)

  • Flash Dryers (for fine materials like sawdust and powder biomass)

  • Custom-built dryers for hybrid or high-moisture biomass

4. What materials can this dryer process?

The dryer is suitable for:

  • Sawdust

  • Wood chips

  • Sugarcane bagasse

  • Rice husk

  • Coconut shells

  • Groundnut shells

  • Corn stalk

  • Agricultural waste

Fabon can customize drying systems for specific material types and moisture levels.

5. What is the drying capacity range?

ModelCapacity (TPH)Moisture InMoisture Out
FD-1T1 TPH≤ 50%≤ 12%
FD-2T2 TPH≤ 50%≤ 10%
FD-3T+3–5 TPH≤ 60%≤ 10%

Larger capacities and custom solutions are available on request.

6. What heating options are available?

Fabon offers multiple fuel options based on client needs:

  • Biomass-fired furnace (most popular)

  • Diesel-fired burner

  • Gas-fired system

  • Electric heaters (for small-scale setups)

7. Is the dryer compatible with Fabon’s pellet or briquette machines?

Yes. Fabon designs its dryers to integrate seamlessly with its biomass pellet and briquette production lines. They can also be adapted to third-party equipment.

8. Is dust or smoke an issue during drying?

No. Fabon’s dryer systems can be equipped with:

  • Cyclone separators

  • Bag filter units

  • ID fans & exhaust scrubbers

These help ensure clean, emission-controlled operation in compliance with environmental norms.

9. Do I need a large setup area for installation?

The space required depends on capacity. Fabon provides layout planning and site guidance for optimal plant configuration.

10. What support does Fabon Engineering offer?

  • On-site installation and commissioning

  • Operator training and system tuning

  • Spare parts supply

  • Annual Maintenance Contracts (AMC)

  • Ongoing technical support and upgrades

🌬️ Ready to Upgrade Your Biomass Drying?

If you’re serious about biomass fuel or feed production, drying is not optional—it’s essential. Fabon’s Biomass Sawdust Dryer Machine delivers the consistency, efficiency, and reliability your operation needs.