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Biomass Pellet Manufacturing Business in India – Complete Guide

Biomass Pellet Manufacturing Business in India – Complete Guide (2026)

Biomass Pellet Manufacturing Business in India

Introduction

India is undergoing a major energy transition. With rising coal prices, strict pollution norms, and strong government support for renewable energy, biomass pellets have emerged as one of the fastest-growing fuel businesses in India. Biomass pellets are solid cylindrical fuel made from agricultural waste such as rice husk, sawdust, bagasse, straw, bamboo, and Napier grass.

The biomass pellet manufacturing business in India is highly profitable, environmentally friendly, and supported by government policies such as NTPC biomass co-firing. Thermal power plants, food industries, textile mills, chemical factories, and commercial boilers are increasingly switching from coal to biomass pellets.

This complete guide explains everything you need to know about starting a biomass pellet manufacturing business in India, including investment, machinery, profit, raw materials, process, and government support.


What Are Biomass Pellets?

Biomass pellets are compressed solid fuel made from agricultural and forest waste. These pellets are produced using high-pressure pellet machines without adding chemicals.

Standard Pellet Specifications

ParameterValue
Diameter6 mm to 10 mm
Length10 mm to 30 mm
Moisture8% to 12%
GCV3200 to 4200 kcal/kg
Bulk Density600 to 700 kg/m³

Biomass pellets are used as an alternative to coal in industries.


Why Biomass Pellet Business Is Growing Fast in India

India produces more than 500 million tons of agricultural waste annually. Most of this waste is burned in open fields, causing pollution. Converting this waste into biomass pellets creates fuel and income.

Major Growth Reasons

1. Government Support

The Indian government has made biomass pellet use mandatory in thermal power plants. NTPC and other power plants purchase pellets in large quantities.

2. High Demand

Industries using boilers and furnaces prefer biomass pellets due to:

• Lower cost than coal
• Less pollution
• Renewable fuel

3. Export Opportunity

India exports biomass pellets to Europe, South Korea, and Middle East countries.

4. Pollution Control

Biomass pellets reduce carbon emissions and help industries comply with pollution norms.


Market Demand of Biomass Pellets in India

Major Pellet Buyers

• Thermal power plants
• Textile industries
• Food processing industries
• Chemical factories
• Pharmaceutical industries
• Paper mills
• Hotels and commercial kitchens

Pellet Selling Price in India (2026)

₹7,000 to ₹11,000 per ton depending on raw material and location.


Raw Materials Required for Biomass Pellet Manufacturing

India has abundant raw materials.

Major Raw Materials

Raw MaterialGCVAvailability
Rice Husk3000 kcalVery High
Sawdust3800 kcalHigh
Bagasse3200 kcalHigh
Straw3000 kcalVery High
Bamboo4000 kcalMedium
Napier Grass4200 kcalHigh

Napier grass is one of the best raw materials.


Biomass Pellet Manufacturing Process

The pellet manufacturing process involves several steps.


Step 1: Raw Material Collection

Agricultural waste is collected from farms or industries.


Step 2: Size Reduction

Raw material is crushed using a hammer mill.

Output size: 3 mm to 5 mm


Step 3: Drying

Moisture is reduced to 10% using a rotary dryer.


Step 4: Pellet Making

Material is compressed using a pellet machine.


Step 5: Cooling

Pellets are cooled to room temperature.


Step 6: Packing

Pellets are packed in bags.


Machinery Required for Biomass Pellet Plant

Major machines required:

• Hammer Mill
• Rotary Dryer
• Pellet Machine
• Pellet Cooler
• Screw Conveyor
• Storage Hopper


Investment Required for Biomass Pellet Plant

Investment Based on Capacity

CapacityInvestment
500 kg/hr₹25 lakh to ₹40 lakh
1 TPH₹50 lakh to ₹80 lakh
2 TPH₹90 lakh to ₹1.5 crore
5 TPH₹2 crore to ₹4 crore

Land Requirement

Land required depends on capacity.

CapacityLand
1 TPH5000 sq ft
2 TPH10000 sq ft
5 TPH20000 sq ft

Electricity Requirement

CapacityPower
1 TPH150 HP
2 TPH300 HP
5 TPH600 HP

Manpower Requirement

CapacityWorkers
1 TPH5
2 TPH8
5 TPH15

Profit in Biomass Pellet Business

Example: 2 TPH Plant

Production per day = 40 tons
Selling price = ₹9000 per ton

Daily revenue = ₹3,60,000

Production cost = ₹2,40,000

Daily profit = ₹1,20,000

Monthly profit = ₹30 lakh approx


ROI (Return on Investment)

Investment = ₹1.2 crore
Monthly profit = ₹30 lakh

ROI period = 6 to 12 months


Government Subsidy for Biomass Pellet Plant

Government provides subsidy under:

• MNRE Scheme
• State subsidy
• MSME subsidy

Subsidy up to 20% to 40%


Advantages of Biomass Pellet Business

High Profit

Biomass pellet business offers excellent profit.

Huge Demand

Demand is increasing every year.

Easy Raw Material Availability

Raw material is easily available.

Export Opportunity

Export demand is very high.

Environment Friendly

Reduces pollution.


Challenges in Biomass Pellet Business

Raw Material Storage

Raw material must be stored properly.

Moisture Control

Moisture must be controlled.

Proper Machinery Selection

Good quality machinery is required.


How to Start Biomass Pellet Business in India

Step 1: Market Research
Step 2: Select location
Step 3: Select raw material
Step 4: Purchase machinery
Step 5: Install plant
Step 6: Start production


License Required

• GST Registration
• MSME Registration
• Pollution Certificate
• Factory License


Export Opportunity

India exports pellets to:

• Europe
• Korea
• Japan

Export price: ₹12,000 to ₹18,000 per ton


Future of Biomass Pellet Industry in India

India’s pellet demand is expected to reach 50 million tons by 2030.

Government policies and industrial demand will increase growth.

Biomass pellet business is one of the best renewable energy businesses.


Why Choose FABON Engineering Pvt Ltd

FABON Engineering Pvt Ltd, Nashik, is a leading manufacturer of biomass pellet plants.

FABON offers:

• Complete plant solution
• High efficiency machines
• After sales service
• Installation support
• Training support


Conclusion

Biomass pellet manufacturing business is one of the most profitable and future-ready businesses in India. With strong government support, huge industrial demand, and abundant raw material availability, entrepreneurs can earn excellent profit.

Investing in biomass pellet manufacturing not only generates income but also supports renewable energy and environmental protection.


Contact FABON Engineering Pvt Ltd

For complete biomass pellet plant setup:

Website: https://www.fabon.in
Call: +91-9370999191
Email: [email protected]


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