Biomass Mash Feed Pellet Plant

Biomass Mash Feed Pellet Plant

BIOMASS MASH FEED PELLET PLANT

Looking to boost your livestock nutrition? Our Mash Feed Pellet Plant is the perfect solution for producing high-quality animal feed pellets. Engineered for efficiency and precision, this plant is ideal for producing poultry feed, cattle feed, and other livestock feeds.

Our Mash Feed Pellet Plant is backed by FABON GROUP’s commitment to sustainability, innovation, and world-class service. With ISO 9001:2015 certification and a global supply chain, we ensure timely, hassle-free deliveries. The Animal Feed Pellet Machine is a revolutionary solution for producing high-quality pelletized feed tailored

specifically for pigs. This advanced machinery is designed to process raw ingredients like grains, soybean meal, vitamins, and minerals into uniform, nutritionally balanced pellets that support optimal growth, health, and productivity in pigs. By improving feed conversion efficiency and minimizing waste, the Animal Feed Pellet Machine ensures cost-effective and sustainable feed production for modern pig farming.

One of the standout features of the Animal Feed Pellet Machine is its ability to create customized formulations for different growth stages, including piglets, growers, and sows. This ensures that each group receives the precise nutrients they need for healthy development. The pelletization process also enhances feed storage, transport, and digestibility, making it easier to manage feed supplies while reducing the risk of contamination.

Key Benefits of the Animal Feed Pellet Machine:

  1. 1. Balanced Nutrition: Produces nutritionally complete feed tailored to specific growth stages for pigs.
  2. 2. Feed Conversion Efficiency: Maximizes nutrient absorption while reducing waste and feed costs.
  3. 3. Sustainability: Supports eco-friendly farming practices by minimizing feed contamination and waste.
  4. 4. Customizable Formulations: Offers flexibility to create feed recipes that meet the unique needs of different pig groups.
  5. 5. Ease of Use: Ensures efficient operation with advanced automation and low maintenance requirements.

The Animal Feed Pellet Machine is an essential tool for pig farms aiming to enhance productivity and profitability. By investing in this technology, farmers can streamline their operations, improve feed quality, and support sustainable agricultural practices.

Upgrade your feed production with the Animal Feed Pellet Machine and experience the benefits of superior feed quality and healthier, more productive livestock.

 
ModelCapacityMotorShed Size
PF250250KG/Hour28 HP20 x 30 x 15
PF500500KG/Hour55 HP25 x 30 x 15
PF10001 TPH105 HP25 x 50 x 20
PF20002 TPH155 HP40 x 70 x 25

🌿 Revolutionizing Animal Nutrition: Biomass Mash Feed Pellet Plant by Fabon Engineering, Nashik

As sustainable agriculture gains momentum, efficient and cost-effective animal feed production has become a priority for livestock and poultry farmers. Fabon Engineering, a trusted name in industrial engineering solutions based in Nashik, Maharashtra, introduces its Biomass Mash Feed Pellet Plant — a modern solution designed to convert traditional mash feed into high-quality pellets, improving feed efficiency and farm productivity.


🐄🐓 What Is Mash Feed Pelletizing?

Mash feed refers to a loose, powdery mixture of ground raw materials such as grains, oil cakes, vitamins, and minerals — commonly used in livestock and poultry diets. While mash is economical and easy to prepare, it often leads to feed wastage, dust, and inconsistent intake.

Fabon’s Mash Feed Pellet Plant solves these issues by transforming mash feed into uniform, compact pellets, resulting in:

  • Better feed conversion ratio (FCR)

  • Reduced waste and dust

  • Easier handling, storage, and transportation


Key Features of the Mash Feed Pellet Plant

  • 🔁 Fully Integrated Production Line
    Includes mash mixing, pelletizing, cooling, and bagging for a seamless process.

  • ♻️ Biomass-Powered Heating (Optional)
    Uses biomass pellet burners developed by Fabon, replacing fossil fuels and reducing operational costs.

  • ⚙️ Adjustable Pellet Sizes
    Suitable for a variety of livestock: cattle, poultry, pigs, goats, and fish.

  • 💡 Energy-Efficient and Low Maintenance
    Designed for continuous use with minimal power consumption and long service life.

  • 📦 Automated or Semi-Automated Packaging Options
    Available for small farms and large feed mills alike.


🏭 Applications Across Agriculture

Fabon’s Mash Feed Pellet Plant is ideal for:

  • Dairy and poultry farms

  • Pig and goat farms

  • Fish hatcheries

  • Feed mills and cooperatives

  • Integrated farming projects

  • Self-help groups and rural entrepreneurship


🌱 Why Pelletize Mash Feed?

Pelletizing mash feed provides multiple benefits:

  • Uniform nutrient distribution

  • Enhanced palatability and intake

  • Lower storage losses

  • Increased animal performance

  • Compatibility with automated feeding systems


🛠 Fabon Engineering: Trusted Performance

With extensive expertise in biomass systems, feed plant automation, and custom engineering, Fabon Engineering offers:

  • Tailor-made pellet plants (capacities from 500 kg/hr to 5 TPH)

  • End-to-end installation and operator training

  • After-sales support and spare part services

  • Proven quality and reliability, proudly made in India

FAQs – Biomass Mash Feed Pellet Plant


1. What is a Biomass Mash Feed Pellet Plant?

It is a feed processing system that converts loose mash feed (a mixture of powdered grains, oil cakes, and supplements) into compressed feed pellets using mechanical pressure and optional biomass-powered heating. This improves feed quality, handling, and nutritional consistency.


2. What types of animals can benefit from mash feed pellets?

The plant can produce feed pellets suitable for:

  • Cattle (dairy and beef)

  • Poultry (broilers and layers)

  • Pigs

  • Goats and sheep

  • Fish (with specific die settings)


3. What raw materials can be used?

Common ingredients include:

  • Maize, wheat, and rice bran

  • Soybean and groundnut cake

  • Mineral-vitamin premixes

  • Molasses (optional for binder)

  • Agricultural biomass (for burner fuel)


4. How is mash feed different from pellet feed?

Mash feed is a loose, powdery mixture, while pellet feed is compressed and uniform in size. Pellet feed has better digestibility, lower wastage, and is easier to handle and store.


5. Why pelletize mash feed?

Pelletizing mash feed:

  • Improves feed intake and conversion rates

  • Reduces dust and wastage

  • Allows consistent mixing of nutrients

  • Increases shelf life and ease of transport


6. What is the capacity range of the plant?

Fabon offers plants with capacities ranging from 500 kg/hr to 5 tons/hr, suitable for both small farms and commercial feed mills.


7. Is the plant biomass-powered?

Yes. The pelletizing process can include an optional biomass pellet burner, designed and manufactured by Fabon, to supply the necessary heat for steam conditioning. This reduces reliance on electricity or fossil fuels.


8. Can the pellet size be adjusted?

Yes. Pellet sizes are customizable (typically 2 mm to 10 mm) based on animal type and nutritional stage.


9. Is the system automated?

The plant can be supplied as:

  • Semi-automatic – basic mixer and pellet mill with manual control

  • Fully automatic – complete line with PLC-based controls and automated batching, pelletizing, and packaging


10. What kind of maintenance is required?

Routine maintenance includes:

  • Cleaning of pellet die and rollers

  • Lubrication of bearings and gears

  • Checking motor performance and feeder settings
    Fabon provides full training and support for plant operation and upkeep.


11. What industries or users is this plant ideal for?

  • Dairy and poultry farms

  • Pig and goat farms

  • Commercial feed manufacturers

  • Agro co-operatives

  • Animal husbandry departments and rural self-help groups


12. Does Fabon provide installation and support?

Yes. Fabon Engineering offers:

  • Turnkey installation and commissioning

  • On-site operator training

  • Spare parts and AMC (Annual Maintenance Contracts)

  • Remote or in-person technical assistance


13. Where is Fabon Engineering located?

Fabon Engineering is headquartered in Nashik, Maharashtra, India, and supplies systems across India and international markets.