Eco-Smart Aluminium Melting: Fabon Engineering’s Die-Casting Horizontal Biomass Pellet Burner Furnace

In a bold step toward cleaner and more sustainable manufacturing, Fabon Engineering, based in Nashik, Maharashtra, has launched an innovative solution tailored for the aluminium die-casting industry — the Horizontal Biomass Pellet Burner Aluminium Melting Furnace. This cutting-edge system merges high-efficiency metal melting with renewable energy, offering a powerful alternative to traditional gas and oil-fired furnaces.

Designed for Performance, Built for Sustainability

This advanced furnace is specifically engineered for aluminium melting and die-casting operations, featuring a horizontally-fired biomass pellet burner that delivers consistent, high-temperature heat essential for maintaining metal quality and productivity. By replacing fossil fuels with biomass pellets, Fabon’s solution drastically reduces operational costs and carbon emissions — without compromising melting speed or temperature stability.

Key Features and Advantages

• 🔥 High Melting Efficiency: Reaches and maintains melting temperatures up to 750–800°C with excellent thermal control.

• 🌱 Eco-Friendly Fuel: Operates on biomass pellets derived from agricultural waste, providing a carbon-neutral energy source.

• 💰 Cost Savings: Reduces fuel expenses by up to 60% compared to LPG, diesel, or furnace oil.

• 🧱 Robust Furnace Design: Heavy-duty refractory lining and thermal insulation ensure durability and minimal heat loss.

• ⚙️ Integrated Automation: Includes an automatic pellet feeding system and digital temperature controls for user-friendly operation.

• 🌬 Smoke Collector Compatibility: Can be fitted with Fabon’s advanced smoke collector to meet environmental standards.

Optimized for the Aluminium Die-Casting Industry

Fabon’s horizontal biomass pellet burner furnace is purpose-built to handle the demanding conditions of non-ferrous metal melting, particularly in aluminium recycling, casting, and component manufacturing. Its uniform flame distribution and horizontal burn chamber offer:

• Consistent molten metal quality

• Fast melting and holding cycles

• Seamless integration with gravity or pressure die-casting machines

• Reduced slag formation and oxidation

Why Choose Fabon Engineering?

With over a decade of expertise in industrial thermal systems, Fabon Engineering has become a trusted name for clean energy solutions in manufacturing. This biomass melting furnace exemplifies their commitment to:

• Energy efficiency

• Green manufacturing practices

• Custom-engineered solutions

• Reliable after-sales service and support

Industries Benefiting from This Solution

• Aluminium die-casting units

• Metal recycling plants

• Automotive component manufacturers

• Foundries and fabrication units

FAQs – Aluminium Die-Casting Horizontal Biomass Pellet Burner Melting Furnace

By Fabon Engineering, Nashik

1. What is the Aluminium Die-Casting Horizontal Biomass Pellet Burner Melting Furnace?

It is an energy-efficient melting furnace designed for aluminium die-casting applications, powered by a horizontal biomass pellet burner. This system provides consistent high-temperature heating for melting aluminium using eco-friendly biomass fuel instead of conventional fossil fuels.

2. What type of fuel does this furnace use?

The furnace operates on biomass pellets—compressed organic materials such as sawdust, rice husk, and wood waste. These are cost-effective, renewable, and carbon-neutral.

3. What is the melting capacity and temperature range?

Fabon’s system can be customized for various melting capacities and is capable of reaching and sustaining temperatures of 750–800°C, ideal for melting aluminium efficiently.

4. How does the horizontal burner design benefit aluminium melting?

The horizontal burner configuration ensures uniform flame distribution across the crucible, leading to:

• Even melting

• Lower oxidation

• Stable thermal control

• Enhanced molten metal quality

5. Is this furnace suitable for pressure and gravity die-casting operations?

Yes. It integrates seamlessly with both pressure and gravity die-casting setups, supporting continuous, high-volume aluminium casting operations.

6. What are the advantages over diesel or gas-fired furnaces?

• Up to 60% savings in fuel costs

• Lower CO₂ and particulate emissions

• Reduced environmental impact

• Stable and reliable heating performance

• Lower maintenance due to cleaner combustion

7. Is the furnace easy to operate and maintain?

Yes. It comes with:

• Automatic pellet feeding system

• Digital temperature control panel

• Accessible design for cleaning and maintenance
  Fabon also provides training and support for operators.

8. Can this system be used with Fabon’s smoke collector?

Absolutely. The furnace is fully compatible with Fabon’s smoke collector system, which filters out ash and emissions, ensuring compliance with CPCB and SPCB pollution norms.

9. What kind of industries typically use this furnace?

Industries benefiting from this system include:

• Aluminium die-casting units

• Automotive part manufacturers

• Non-ferrous metal recyclers

• Foundries and metal processing units

10. What customization options are available?

Fabon offers custom-built models based on:

• Melting capacity

• Hopper size

• Space constraints

• Fuel type (depending on pellet availability)

• Integration with existing casting lines

11. Does Fabon Engineering offer installation and support?

Yes. Fabon provides:

• Turnkey installation

• On-site commissioning

• Operator training

• Ongoing technical support and spare parts

12. Where is Fabon Engineering located?

Fabon Engineering is headquartered in Nashik, Maharashtra, India, and serves clients across India and abroad.